Ultrasonic Handheld Welding System

Ultrasonic Handheld Welding Device
Compact precision for manual ultrasonic welding

The Handheld Ultrasonic Welding Device is a compact and versatile solution for manual spot welding of plastics, films, and technical fabrics. Operating at 35 kHz / 800 W, it delivers efficient and consistent welds for light to medium-thickness thermoplastics.

It offers:
✅ Ergonomic Design – Available in gun-type trigger handle or straight-handle configurations.
✅ Custom Horns – Adapted to different welding shapes and materials.
✅ Fast Operation – Instant weld cycles with 35 kHz ultrasonic power.
✅ High Mobility – Perfect for repair, prototyping, and small-batch production.

Available Configurations:

• Gun-type model – Trigger-controlled, precise one-hand operation.

• Straight-handle model – Stable two-hand control or use with fixtures.

The system includes a high-performance transducer and supports a wide variety of horn geometries — including point-tip, flat-face, and custom contours. Horns are quickly replaceable and manufactured according to customer requirements.

Typical Applications:

• Welding of automotive plastic clips and tabs

• Spot welding of textile layers or filter media

• On-site repairs or reinforcement of plastic assemblies

• Prototyping and lab-scale production

The device connects to a compact digital ultrasonic generator with automatic frequency tracking and protection features. Lightweight, modular, and powerful — a reliable tool for manual ultrasonic joining in workshops or production environments.