Advantages of Ultrasonic Welding Method

• Pre-welding surface preparation process is not as laborious as melting welding methods.
• It is suitable for joining metals with different melting degrees.
• Many problems encountered in classical methods do not exist in ultrasonic welding method. Since materials such as additional metal, gas, electrode are not used, it is far from the defects that may be caused by them.
• No additional processing is required after welding. A clean exterior is obtained.
• The most important advantage of the method is that the ITAB zone does not occur due to the low value of the friction heat emerging during the process.
• Processing temperatures are well below the melting temperature.
• After welding, dimensional distortion does not occur due to heat effect. Therefore, size precision and conservation are important advantages of the method. Creep is not observed.
• It is a fast and effective method because it is suitable for automation and there is no extra time loss (cooling, surface cleaning etc.) as in conventional methods.
• It is a method very suitable for automation, process standardization and control is easier than classical welding methods.
• With this method, very thin-sectioned materials and wires can be combined without any problem.
• The method is a form of joining that enables the welding of materials that are difficult to mold and join, such as ceramics, glass, thermoplastics.
• It is superior to conventional welding methods in terms of worker health and safety. In the ultrasonic welding method, there are no effects such as light, smoke, gas.
• Since the operation of welding machines is simple, even an operator with medium qualification can create a source close to the standard and can recognize the machine in a short time and increase its competence. Operator initiative is minimized especially in automation applications specially designed for high speed systems.
• Compared to the traditional chemical bonding method, it is both superior in production efficiency and safer because it does not harm human health.

Ultrasonic welding is the fastest solution for joining and assembling plastic parts and non-ferrous metals. This technology is both an economical solution and an environmentally friendly technology in the industry. Because when ultrasonic method is used, no stabilizer, silicone or solvent-based chemical is needed.

• Energy sector, heating-cooling (Combining copper-aluminum sheet metal panels, welding pipes to sheet metal in solar panels)
• Space and aviation industry (Cern large hadron collider and NASA are considered important references of the method)
• Automotive (taillights, front panels, floors, electrical equipment, lighting fixtures, etc.)
• Electric-electronics sector (white goods, electrical materials)
• Medical sector (face masks, filters, surgical gowns and covers)
• Packaging industry (sack, nw bag, pp packaging, ziplock bag, blister)
• Toy production
• Cosmetic
• Textile industry (underwear, clothing, clothing accessories, home textiles, quilting, labels)
• Food industry (food sector, food packaging)
• Hygienic products (diapers, diapers, face masks, caps, etc.)