Ultrasonic Horn Desings

20–35 kHz | 500–4000 W | Precision Engineered for Welding, Cutting & Sealing

Tnection’s ultrasonic horn designs are optimized for maximum precision, efficient energy transfer, and long-lasting performance. Tailor-made to fit your application, these horns are ideal for plastic welding, textile cutting, spot sealing, and multilayer film processing.

Available in titanium, aluminum, or steel, each horn can be customized with specific surface geometries, angles, and dimensions. Leveraging advanced CAD/CAM simulations and precision machining, we ensure perfect compatibility with your ultrasonic systems.

Key Features

✅ Application-Specific Designs – Optimized for welding, cutting, spot sealing, and multilayer film bonding
✅ Material Options – Titanium, aluminum, or steel construction
✅ Custom Surface Engineering – Gear-shaped, textured, angled, or flat designs available
✅ High Efficiency – Maximum ultrasonic energy transfer with minimal losses
✅ Seamless Compatibility – Fully integrates with Tnection transducers, generators, and third-party systems

Applications

• FIBC / Big-Bag Production → Edge cutting, spot welding, and precise sealing

• Technical Textiles & Carpet Cutting → High-speed, fray-free ultrasonic cutting

• Packaging & Film Processing → Multilayer sealing and lamination with precision

• Medical & Electronics → Clean, reliable, and distortion-free ultrasonic joining

Performance meets innovation — Tnection horns redefine ultrasonic precision.